This paper describes the scaling of the production of large size panels made out of fused post-consumer glass. Capitalizing on prior research on small scale production, structural testing and spectral testing, this new research exposes the challenges of producing, handling and designing full scale panels. It discusses structural testing of 1m by 2m panels for integration into an insulated glass unit (IGU), glazing into a window frame, and testing.
This research stretches from structural and spectral assessments to logistical and economical considerations and proposes avenues for cost-effectively (re)integrating distinctive, recycled glass as a hallmark of sustainability into building enclosures. Whist the panels do not meet the full strength of new transparent float glass, the panels leverage significantly better energy requirements compared to transparent float glass and extraordinary textures as a hallmark of circular design. This paper examines performance aspects of recycled glass with considerations for the U.S. market.
